800 KW DSP Fully Digital Control Induction Heating Machine
For melting, overall hot forging, and gear shaft quenching hardening applications
This advanced induction heating equipment features IGBT inverter circuits in parallel connection with exceptional load adaptability. Designed for high power output, rapid heating speeds, operational efficiency, and user-friendly controls.
Key Performance Benefits
- Significantly enhances economic benefits compared to alternative heating methods
- Improves heated workpiece quality while saving energy and materials
- Reduces labor intensity and improves production environment
- Compact design saves production space by up to 10 times
- Safe operation without high-voltage equipment requirements
- Full-load design supports 24-hour continuous operation
Application Scope
- Metal glasses manufacturing
- Connector welding in electrical and electronic industries
- Small relay non-contact welding
- Refrigeration industry high-pressure welding
- Component welding in jewelry industry
- Metal jewelry and metal craft manufacturing
Technical Advantages
DSP+FPGA all-digital compact metal induction heating equipment incorporates adaptive fast IGBT drive circuitry that improves waveform quality, reduces dead time, and minimizes switching losses. Each IGBT drive includes short-circuit and under-voltage protection.
Display & Control Features
- 260,000-color true-color display
- Four-wire resistive touch panel with precise accuracy and durability
- USB storage support for data import/export functionality
Primary Applications
Heating Processes
- Hot forging for shaping workpieces using punch presses and forging machines
- Hot fitting for metal connections and composite materials
- Smelting for melting metals into liquid form
Heat Treatment (Surface Quenching)
- Quenching for tools, automotive parts, electric tools, and machine tools
- Quenching for various hardware metal parts and machined components
- Quenching for hardware molds, small-size molds, and mold accessories
- Hardening of mechanical parts, gears, shafts, and mold components
Welding Applications
- Braze welding, silver soldering, and brazing operations
- Welding of cutting tools, mechanical gadgets, and composite materials
- Specialized applications for pot bottom welding and heating elements
Annealing Processes
- Annealing of stainless steel products including basins, tubes, and tableware
- Annealing of various metal workpieces including golf heads, brass locks, and aluminum products
Machine Features
Advanced Power Technology
Utilizes imported high-quality IGBT solid power modules with advanced frequency conversion technology
Continuous Operation
Advanced cooling system enables 24-hour continuous operation at maximum power capacity
Efficient Control
Constant current and power control functions for improved heating efficiency and energy conservation
Easy Installation
Simple setup process - operational after connecting to 380V power and water supply
Programmable Operation
Programmable timing function with adjustable heating time, heat-preservation time, and current settings
Comprehensive Protection
Integrated self-diagnosis system with multi-level protection against overvoltage, overcurrent, overheating, and phase loss conditions
